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US aviation crisis — Outdated copper wiring sparks massive flight delays

US aviation crisis
An airplane takes off from Ronald Reagan Washington National Airport in Washington, D.C., on the 14th (local time). Reuters=Yonhap

A massive US aviation crisis was not triggered by terrorism, but rather by routine maintenance involving the replacement of aging copper wires. According to Reuters, the widespread disruption of the American air traffic control communication network may have originated from a single router installed by a government contractor.

US Transportation Secretary Sean Duffy stated that the incident stemmed from a Federal Aviation Administration (FAA) system that failed to operate properly when needed. He noted that a contractor was performing scheduled maintenance to replace old copper communication lines with fiber-optic cables at at least one outlying FAA facility. The contractor responsible for the work is L3Harris Technologies, which owns the FAA’s air traffic communication network.

The issue arose when a newly installed router attempted to send more than 1,000 connection requests every 4 to 5 seconds to other routers during the transition. This abnormal surge in communication volume overloaded the FAA network, causing data transmission failures with aircraft and radar systems. With overloads occurring at 17 of the 22 air route traffic control centers across the United States, the FAA issued a nationwide ground stop without immediately identifying the exact cause. Reuters reported that the disruption left communication networks unstable for nearly 5 hours, impacting more than 20,000 flights.

Secretary Duffy stated that authorities are investigating whether L3Harris mishandled equipment, installed faulty routers, or made errors during installation, noting that the root cause remains underdetermined. Previously, Homeland Security Secretary Markwayne Mullin addressed potential cyberattack concerns, stating there are no indications of a malicious breach. L3Harris affirmed its cooperation with the FAA investigation to determine the exact circumstances surrounding the operational shutdown.

Aging Infrastructure and Maintenance Vulnerabilities

The incident has exposed deep-seated vulnerabilities in the maintenance and infrastructure of the US air traffic control system. According to Secretary Duffy, the router slated for replacement was approximately 25 years old and originally scheduled for upgrade back in 2006.

This is not the first time the US air traffic management system has suffered major disruptions. In 2023, a contractor’s accidental deletion of a critical file grounded flights nationwide for about 90 minutes, affecting 11,000 flights. That event marked the first nationwide flight grounding since the September 11 terrorist attacks in 2001. Additionally, a circuit failure in a Philadelphia control facility and a severed fiber-optic cable in New Jersey caused thousands of flight delays and cancellations across the US Northeast last September.

Political Aftermath and Government Response

President Donald Trump has maintained public silence regarding the incident. The New York Times pointed out that this crisis represents the first major hurdle faced by the federal administration following the midterm elections held on the 3rd, yet the president’s official remarks have not been heard. However, Secretary Duffy assured the public, stating that he has spoken with the president both by phone and in the Oval Office, confirming that the commander-in-chief is fully briefed on the situation.